General equipment: Mobile maintenance module
a.) Waste oil chamber
- devided in three small chambers by surge plates
- a hatch compartment on the tank roof
- man hole DN 600 Type TS and connection interfaces
- filling pipe DN 25 through the mobile oil pump
- exhaust pipe DN 25 with foot valve and dry clutch
- level limiter type AE 201 overfi ll protection with design approval
- level sensor type LC VII radar sensor
- ventilation and exhaust valve with tilt safety device AM-911.5
- removal of residues including ball valve in fl oor area
b .) Transmission oil tank
- placed in dispensing niche below the ceiling
- a hatch compartment on the tank roof
- man hole DN 500 Type TS and connection interfaces
- filling pipe DN 50 with connection in roof area
- filling hose DN 25 with dry clutch placed in high pressure cleaner niche
- intake line DN 25 suction line with foot valve ends at the supply pump in the dispensing niche
- ventilation and exhaust valve with tilt safety device AM-911.5
- removal of residues including ball valve in fl oor area
- 4 x level sensor AE-100-E, preset to 10%, 40%, 75%, 90% including horn
c, d, e.) Hydraulic oil chamber
- 1 x hatch compartment on the tank roof
- 3 x man hole DN 500 Type TS and connection interfaces
- 3 x fi lling pipe DN 50 with connection in the roof area
- 3 x fi lling hose DN 25 with dry clutch placed in high pressure cleaner niche
- 3 x DN 25 suction line with foot valve ends at the pump in the dispensing niche
- 3 x ventilation and exhaust valve with tilt safety device AM-911.5
- 3 x emptying including ball valve in the fl oor area
- 12 x level sensor AE-100-E, set to 10%, 40%, 75%, 90% including horn
f.) Engine oil chamber
- devided in two small chambers by surge plates
- equipment: see transmission oil tank
g.) Cooling water tank
- placed in dispensing niche below the ceiling
- cubic tank, completely made of stainless steel
- a hatch compartment on the tank roof
- DN 115 inspection opening and connection interfaces
- filling pipe DN 50 with connection in roof area
- filling hose DN 25 with dry clutch placed in high pressure cleaner niche
- DN 25 suction line with foot valve ends at the pump in the dispensing niche
- ventilation and exhaust valve with tilt safety device AM-911.5
- emptying including ball valve in fl oor area
- 4 x level sensor AE-100-E, set to 10%, 40%, 75%, 90%, including horn
h.) Washing water tank
- placed in high-pressure cleaner niche below the ceiling
- cubic tank, completely made of stainless steel
- equipment: see cooling water tank
i.) Dispensing niche
- 1 x oil extraction point for approx. 26 l/min, hose reel with 15 m hose length
- 1 x extraction point for engine oil, transmission oil and cooling water approx. 13 l/min, hose reel with 10 m hose length
- 3 x extraction point for hydraulic oil, approx. 13 l/min, hose reel with 10 m hose length
- electronic fl ow meter for each extraction point
- quality industrial gerotor pump for each extraction point
- oil and cooling water nozzle with swivel joint and anti-drip nozzle
- automatic hose reels are spring activated, i.e. the hose is rolled up automatically by spring force
- digital level gauge for oil
- ten-stage LED level indicator for engine oil, hydraulic oil and cooling water
- floor area of the dispensing niche as a drip tray made with an approved leak detector OM 5 WHG §19
j.) Generator niche
- diesel generator set, electric. continuous power approx. 13 kW, 400 V, 50 Hz
- three-cylinder diesel engine, water-cooled design
- generators niche with sound insulation, air fl ow, exhaust pipe and exhaust silencer
- maintenance for generators, easy and comfortable by means of drawn-out platform with integrated day tank approx. 100 l
k.) Niche for hand welder
- control box for generator
- hand welder, welding area electrode up to 350 A
l.) High-pressure cleaner niche
- operating pressure max. 200 bar, water consumption 15 l/min.
- high pressure hose length 15 m
- filling connections with dry clutch for transmission oil, hydraulic oil, engine oil, cooling water tank and washing water
m.) Niche for spare parts
- 1 x box for spare parts
- 1 x toolbox
n.) Air compressor niche
- air compressor 10 bar, 80 l air surge tank
- air compressor niche with air fl ow and additional cooling fan
o.) Electrical niche
- electricity supply and junction box, centralized control
- wiring of existing electric components
- electronic niche with air flow